How Successful Digital Mining Operations Transform
7 seconds ago - UPDATED. Hello, ever wondered what you should do in your organization to go from traditional to more modern processes? Not all mineral and metals industry leaders operation the same way. We know this. Some of the ones who acquired a greater success rate than others have approached digital transformation as if it was a mission. Here we are going to learn how to set new KPI's that make sense.
What is Digital Mining?
I'm here to talk about the success in
mining digital transformation I don't
know if a lot of you know about uptake
but just a short background uptake is
five years old it's a company based in
Chicago and we do predictive analytics
across different industrial companies so
we take data coming from assets single
data we also take work order data.
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Any other sort of contextual data so that
can be weather data we bring it all
together and we develop data science
models those models their goal is to
flag anomalies ahead of time or predict
failures before they happen so it's all
about making a more proactive
maintenance towards your assets and
being less reactive so one of the things
that I'm going to talk today is for us
success is when the insights we generate
so those outputs from the data science
models actually translate to value so
that there's someone on the ground
taking action on it so that's for us
success when you actually generate that
value and I only have ten minutes but
I'm gonna show a quick demo on how we
immerse ourselves in that workflow of
the day-to-day of an operator of
reliability engineer of a condition
monitoring analyst and how we really
make our insights generate the impact
that we're after.
Digital Transformation Starts with your Inspections: in 2020, Every Leader Ditch's the Paper Form.
So, solving those
problems that generate downtime and at
the end what we want to do is make sure
the machines are up and running that you
know what's gonna happen in a couple
months
you can plan ahead of time so instead of
just running around putting out fires
getting all this million alerts you know
exactly what you need to be doing so for
this I'll jump into the demo and there
are basically three things that I want
to highlight one is we want to make it
very easy for the final user to
understand what they have to focus on
second is when we provide the insight we
want them to understand what is the
contextual information what does these
things I tell me I may convince
by this insight and three how quickly
can I take action on it so if I jump
into the demo this is just a
configuration or for after your
application this is one way we surface
the insights to the final user another
way could be if your team is already
using another tool.
The future of electronic forms is here for all serious operators.
We can send the insights there but this is just one way
that we present those so the first thing
is how can we direct the focus towards
what you have to focus on that day we
work with a lot of customers they have
all these high-low rules they get
literally 500 emails a day about a pump
it's very difficult for them to sort
through the noise understand what's
going on and be really proactive around
the essence so the first thing is not
only can see all the information on
what's going on what's relevant for me
that what they have to focus on that day
and in this case when you see a map or
it can even be a list some heat
highlights and gets your attention and
that's like the red block there so
there's something going on on the
concentrator plan so me as a user and
imagine I'm for example a condition
monitoring analyst I know that today I'm
going to look into this particular area
because there are some insights in this
area that really require my attention
when I go into the concentrator area I
would see all the assets that ab c-- is
monitoring and i quickly see what is a
prison in this case this example is a
segment so if i go deeper i can see all
the information surrounding the asset
and app type isn't just about this
information right signal data work
orders alert
so we displayed in a way that the user
really understands what's happening so
the
you see here I just the things that I
look at in a databases can be something
different and this that's computable
right is a logic in the back we're
getting the data already so this is just
for me as a user to understand
everything about the Atman how does
import working in the last seven days or
maybe an interesting that's 24 hours and
we would still display whatever I wanted
to see and understand it seemed down
it's been running and in the case of the
segment that we develop a year ago it
was a lot around the liner world so a
customer in particular was stopping the
sack mill every three weeks or months at
the beginning for five hours making this
section measuring the liner with and
then they were doing this progression
line to understand what is it gonna wear
out and while the time comes at the end
of the liner useful life they would do
the inspections more often and more
often or more often and they were
getting a lot of data from the asset so
the problem we wanted to solve was can
we use the data that's already there to
remove those inspections instead of
having to do
ten inspections to do over the life of
the liner now we just alert you at a
point in time where you should start
doing inspections so you remove some of
that downtime at the beginning so in
this case and the user looking at the
stack mill and the inside is really what
comes from the data science models the
insights are the outputs of the models
that we've developed some of them are
focused on being predictive in nature
like we're predicting a failure in this
case where we fly us an anomaly in the
liner world so as the user I want to
understand what the insight means this
is the second part really making it
consumable for the user so it's not only
about saying oh detective the liner
started to wear out it's understanding
really what surrounding the same time so
by working with a lot of customers at
the beginning we just provided the title
but then we realized they were dead in
action
so we asked what do you need to make
sure to be convinced
so some test things were things like
sing applause so what are the most
relevant signals that the model is
looking at and what do I need to see in
order to be convinced and we are
is happening and that's the beauty of AI
at the background so that's able to tell
that there's an academy
however they users still wanted to see
some single bond so we're okay but we
give you that true
they are mostly you contextual
information so what are the others that
you have been in the past
recent events corporate data so this is
a way for me as a user I don't have to
go into a different system to take what
happened recently I don't have to call
my 9:15 to understand what happened
yesterday I have everything in one place
and now that I've concealed inside the
thirdly how do I take action and there
are different things that can happen
right I mean
I feel it through and be like you know
what we change the patterns like
recently and these brought me the
pressure something that I would expect
so I'm not going to send anyone to
inspect or under gonna plan anything
right now so I'm going to disregard
inside so through the application you
can disregard and inside when you do
that it gets fed back into the platform
so the model is machine learning it
learns that something was not right I'm
not predicting something that is
actionable yet so it knows why that
happens on the other hand okay this is
something that we've seen in the past
I played me saying that normally on
average these and nobody starts
triggering in two months ahead of the
end of the liner word useful life so I'm
gonna do something I'm going to plan an
inspection maybe
well wait two weeks whenever someone
takes an action you can create a test
that tests can be sent to my work order
systems introducing ASAP IBM maximum can
be sent there so it's a really easy way
to translate
into an actual action and someone from
my team is going to do something about
it and also since we're reading the word
partners we're getting the feedback so
whenever someone goes out maybe some
third-party company but they turn the
wrench they do something about it they
expected they see that the line areas
were or not that gets feedback games or
assistance so the model says many more
and more yes this happened I guess
someone took action and start saying
what actions did they take so in this
case maybe put just a new section in
some other case maybe they went to
Greece the bearing and that resolved the
issues so it learns that was doesn't
that they did in the past so next time
I'm gonna recommend that they start
doing that so it's all about also
keeping tribal knowledge in house not
only in the minds of the of the users
and I'm out of time that mainly what I
wanted you to get away with is that
success for us crafting is really making
sure that the insights are translated
into actions
waverer users and you're in a booth in
front the Grand Ballroom if you want to
talk more about it
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